Double Glazed Windows and Doors Factory

Factory Processes

Double Glazed Windows and Doors' focus is to keep the costs down - and this is transferred to the client in form of lower prices. Our staff are constantly maintaining and improving our processes for maximum automation and efficiency to maintain leadership and set high standards in the double glazing industry.

In Australia, manufacturing is experiencing difficult times as most of the manufacturing is being outsourced to countries like China, at a cost to quality, which is much more obvious with long life items such as double glazed windows and doors. In order to compete in double glazing on price, we have created a lean business, and due to almost complete automation using high tech machinery, a considerably better class and value double-glazed product.

The staff who work on the factory floor are very well trained in double glazed upvc window and door manufacturing procedures which have been developed by our engineer, management accountant and efficiency expert. The method controls bottlenecks in production, utilising mass production principles by combining many separate double glazing orders, recycling internally by creating samples for architects, builders, sales staff and using energy efficiency principles to reduce electricity consumption.

Every employee is an expert in their chosen field, and we actively encourage innovation, experimentation as well as participation in training exercises and courses, and as a result our staff derive enjoyment and a sense of achievement, especially out of difficult or challenging projects involving double glazed windows and doors. Although we are lucky to have talented and intelligent people in our team, we strongly believe in results are attained through hard work, high standards and constant improvement. Specialisation and division of labour within the factory as well as on site has provided us with many benefits in double glazed window and door manufacture, such as fewer errors and better quality control, faster completion times as well as an improvement in customer satisfaction because difficult questions are answered in detail giving clients valuable information and useful suggestions that competitors avoid answering. We don't have any errand boys/girls - all our staff are valuable and valued, and perform above expectations.

Factory and Installing workforce have undergone a comprehensive induction program in manufacture of upvc double glazed windows and doors as well as training in occupational health and safety as well as specialised training in their chosen role. In total, they compulsorily undergo approximately 6-8months worth of knowledge and hands on training before they can work independently and without supervision.

Factory Equipment

Unfortunately machinery that completes everything is not profitable to sell, and although upvc window and door CNC machinery can cut and weld with high precision, one still is required to purchase several other key step machines. Instead, a lot of space is filled with equipment, which only completes one or two steps in the process. As part of our continuous development and improvement manufacturing philosophy, we have employed specialist help to not only improve our processes but also the machinery itself, to make for faster and more precise results. Instead of purchasing new machinery that was at best mediocre, we have altered our existing machines locally, and with specific custom features, and we are yet to find machines that can do what ours can with the same price tag.

Of course, being reliant on machines for the most important steps in production of double glazed windows and doors also carries its own risks - the machinery in the main line can break, in this case we have a contingency plan that includes back up machinery, which is fully operational and can be utilised anytime. We avoid this eventuality by examining and servicing the machines and devices regularly. This guarantees timely fulfilment of any order of double glazed products! We are rapidly developing our facility and transforming it into a facility capable of niche high end complex manufacturing and we are looking into branching out to supply other markets with high quality parts.

With every new machinery we purchase, we invest in an engineer to ensure our specific needs are met and equipment improvements are smoothly integrated, as well as providing training on use and limitations.

All of this reduces our overheads and having low overheads also benefits our clients because the low cost of maintenance translates into low prices for duble glazed upvc windows and doors. Also, instead of using perpetuating the poverty cycle for thousands of cheap Chinese labourers in an unsafe factory, we use a combination of technologically advanced machinery in a local facility, streamline process improvement and highly skilled and trained specialists who are passionate about their work for a sustainable and environmentally friendly manufacturing process with a social conscience.

First impressions count and every effort has been taken to achieve the correct balance between form and functionality - visual appeal and practicality. From the strategic positioning of hardware, unrivalled surface finishing quality to the colour options - the Rehau Prestige Design leads the market in double glazed windows and door systems. Rehau is a German plastics manufacturer with world class facilities and unlimited polymer solutions. Get all the facts on double glazed profile systems.   Supplementary advice on double glazed profile systems

Double Glazed Windows and Doors uses only quality hardware. Maco Secure guarantees the performance of their double glazed upvc window and door hardware against break-in through failure of their products. Should in the unlikely event of a break-in through the double glazed window hardware Maco Secure will re-imburse any insurance excesses up to a maximum. Get the answers on your questions on double glazed hardware on this page.   For more information double glazed hardware

We appreciate the need to live in harmony with one's surroundings, both architecturally and environmentally, that is why our extensive range of colour combinations attracts many professionals seeking the combination of an eclectic colour range with a cutting edge technology. Our double glazed window and door colour profiles can be manufactured so that the profile beneath the veneer is not white, but has been made to match the veneer colour. The advantage of this method is, that in the event of an accidental damage to the surface, white fragments will not be visible and the double glazed window or door retains its original aesthetic appearance. Read more on double glazed colours.   Continued on the double glazed colours page

Purchasing upvc double glazing is not simply a cosmetic improvement, it is about technical advancement, high performance, safety and security, so by having various of our vinyl double glazed products tested in a laboratory to Australian Standards and the building regulations, ensures your double glazed windows comply with the minimum expected from any manufacturer in Australia. In fact, the double glazed window products that were tested have been found to outperform the minimum levels, and sometimes even exceed these levels several times over. Supplementary advice on double glazed test reports.   For a detailed discussion on the subject of double glazed test reports click here

Double Glazed Windows and Doors recognizes every purchase is a significant investment in your home, and we do everything to ensure the double glazed windows and doors you purchase pay for themselves long after you are so comfortable you forget they are there. Double glazed windows and doors will not require replacement for many years and to guarantee superior performance we use only high quality profile, double glazed units and hardware. Our relationship with clients doesn't end when the job is complete, Double Glazed Windows and Doors are available to you for any help. Additional information on double glazed warranty can be found at this location.   For a detailed discussion on the subject of double glazed warranty click here

Chemical stability is very common among substances containing halogens such as chlorine and fluorine. This applies to PVC resins, which also possess fire retarding properties, durability, and oil/chemical resistance. Plastic double glazed windows and doors have a versatility that helps people meet the various needs of modern architecture. In addition to new projects, vinyl double glazed windows and doors are also widely used in refurbishment where it often replaces traditional materials such as metals and wood. Examine all the facts on double glazed chemical compatibility page.   To obtain additional information on double glazed chemical compatibility

The Casement Double Glazed Door is essentially a single panel double glazed hinged door that has one panel swinging in or out. This style is our best performing Double Glazed Door against wind, rain, fire, and even snow, the casement style is energy efficient and practical, which will have an instant impact on your home. This product is suitable for both internal and external uses and is also available for specialised commercial and architectural applications.   Get all the facts on double glazed casement door

Embrace the beauty and sophistication of our Bifold Double Glazed Door carefully crafted with uncompromising expertise and unsurpassed quality The Double Glazed Doors are the ideal choice for the aspiring or an expert entertainer, offering an awe inspiring effect of an unobstructed opening onto a pool deck, garden, private beach, bushland or conservatory. The superior performance features are maintained in this style, offering acoustic insulation of upto 40 dB, with excellent energy efficiency rating measured by a u-value of 1.8, all while being corrosion resistant and environmentally friendly.   For supplementary material on double glazed bifold door click here

for a natural and continuous entry into the outdoor entertaining area, which defines any modern home, choose Window Factory Double Glazed Sliding Doors. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Doors. All our doors are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Doors with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   For a detailed discussion on the subject of double glazed sliding door click here

A meticulously controlled work process allows increased speed and economies of scale advantage in production and assembly. The design elements in the classic Side Hinged Double Glazed windows are sometimes subdued, but fundamentally enriching - aesthetically and through improved comfort. The classic design allows to emerge important elements such as a strong sense of mass, structural legibility and strength with clear proportional relationships between solid and void. Side Hinged windows are similar to Casement windows, but open out and provide the highest possible acoustic and thermal insulation. Side Hinged windows are uncomplicated and cost-efficient, and when combined with our double glazed units, and offer exceptional improvements in performance when compared against ordinary aluminium or wooden windows. With architect's help, the Side Hinged Double Glazed windows will no doubt encourage inhabitants or users to gain architectural delight from their serendipitous journeys throughout the home.   To obtain additional information on double glazed side hinged window

The Double Glazed Stacker Door has two or more (upto 6) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Doors, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Doors you need not worry about furniture placement or possible exterior obstacles. These doors feature ease of operation and maintenance, a universally appealing design that will complement any modern home.   Extra information about double glazed stacker door can be found here

Double Glazed Awning Windows allow the window sash to swing outward rather than inward or up and down, so they can be located in may places around the home and easily arranged next to other window types. The awning window is the ideal window type for homes in the temperate climate zone, or homes that are positioned to take advantage of natural ventilation or breeze. Double Glazed Awning windows are made with compression and weather seal and provide higher air-tightness, energy-efficiency and acoustic insulation than other window types such as sliding and double-hung windows. Double Glazed Awning windows have a variety of applications due to their versatility and durability, and are particularly attractive option for contemporary homes because our Awning windows are manufactured locally to an indisputably imposing standard, impressing even the most discerning clientele.   Continued on the double glazed awning window page

Nothing can maximise cross ventilation without crating a draft like Bay Windows. They are more than just a period feature - when strategically placed they can replace air conditioning and provide a lovely feature for your home. They also make the room feel more spacious and appear larger, so they have been known to increase the value of a property. Typically, the bay windows are very large, even covering almost the entire distance from floor to ceiling. The effect of prolific natural light and stunning outdoor views from any angle in the room can be filtered or softened with window treatments.   A complete guide for double glazed bay window can be found here

All of your senses work to appreciate a building and its components and this involves time and space: thermal and acoustic and tactile sensations, as well as memories and associations. Uniquely designed windows can even bring about a whole repertoire of past experiences and future hopes, based on your emotions and tastes. Through compellingly perceptive rethinking of the configurations of members, joints and welding processes, we are able to manufacture almost any shape and size, only limited by your imagination! Ultimately, shape windows are a symbol of your creativity and individuality.   Supplementary advice on double glazed shape window

Casement windows are an excellent choice for consumers concerned with acoustic, thermal and safety performance. The difference is obvious at a glance - the frame and sash look sturdy and substantial when compared to ordinary aluminium and wooden windows. You can have a beautifull home, but if you install inexpensive windows, the strucure of the home can feel cheaply built.   Greater detail on double glazed casement window can be found here

Make a grand entrance to your outdoor living area and impress your family and friends with our traditional and carefully crafted Double Glazed French Doors that add charm and elegance to any home! Double Glazed French Doors open and close like conventional doors, and with an outswing design can save interior space, where it is limited. Combine with a wheelchair accessible threshold, a sidelight/ fixed panel or colonial bars that add the classic look of divided light, and Double Glazed French Doors will become a stunning feature of your home!   Read more on double glazed french door

Our team has a diverse background in both commercial and residential design and we offer a unique combination of value, personal attention, and tailored services to all our clients. Our experience in successfully aligning clients requirements with their values to bring out a successful design solution for challenging work ranging from religious facilities, medical and dental offices, retail, sound studios and of course luxury homes. We foster a creative cooperation with your architect, builder and interior designer and work on joint solutions for a consistent approach that matches the clients requirements and considers specifiers recommendations. Thin and economical aluminium frames that are inevitably drafty and offer poor insulation can make even a good quality home seem cheaply built. We believe that our clients are intelligent people with discerning taste who can resist temptation of cheap imitations.   Additional information on double glazed stylish modern design can be found at this location

With greater concerns about the environmentally detrimental methods and materials of traditional building practices, the government introduced special measures to minimise the long term impact on the environment. By using our products in your home, you will improve the rating of your home, because double glazing rates higher than single glazing in analysis and pvc rates higher than aluminium in terms of thermal performance. In addtion, consider strategic placement of windows and doors to maximise natural light but limit the exposure to midday summer sun, by utilising shade from nearby trees, other buidings, orientation, area and other factors.   Get all the facts on double glazed basix compliance

Rehau quality stands for ambition and power, and these ideas are represented well in the Prestige casement upvc window and door system. The thickness of glazing ranges from 5mm to 33 mm. This double glazed window and door system comes with an overlap that measures 8 to 10 mm located between frame and sash, and this overlap not only helps to eliminate water infiltration and dust penetration, but also aids in saving energy consumption. Design optimisation of reinforcement chambers makes the double glazed window and door made of this profile highly resistant to high wind pressure.   For more information double glazed prestigew t58

Double Glazed Windows and Doors strive to deliver your order of double glazed pvc products in the shortest possible time to maintain high standards of service and efficiency. Normally delivery occurs 2-6 weeks after order, at an agreed date, however delivery times are dependent on size & complexity of your order as well as your location. Customers are also welcome to make their own arrangements to pick up the double-glazed windows and doors from our pvc window and door manufacturing facility.   Great suggestions and more on double glazed delivery schedule can be found here

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Supplementary advice on double glazed clading

The most important part of the installation procedure for double glazed windows and doors, comes before you even order your windows. It is critical that you measure your old window opening properly and accurately. Pvc double glazed windows and doors are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. All of our double glazed windows and doors are manufactured to a high accuracy, so ideally you should get the closest fit possible.   Continued on the double glazed measuring your window page

Rehau quality stands for ambition and power, and these ideas are represented well in the Prestige casement upvc window and door system. The thickness of glazing ranges from 5mm to 33 mm. This double glazed window and door system comes with an overlap that measures 8 to 10 mm located between frame and sash, and this overlap not only helps to eliminate water infiltration and dust penetration, but also aids in saving energy consumption. Design optimisation of reinforcement chambers makes the double glazed window and door made of this profile highly resistant to high wind pressure.   For more information double glazed prestigew z58

Also known as tempered glass, it is a type of safety glass that has increased strength and will usually shatter in small, square pieces when broken. It is used when strength, thermal resistance and safety are important considerations. At home you are likely to find toughened glass in the shower and sliding glass patio doors. For commercial structures, it is used in unframed assemblies such as frameless doors, structurally loaded applications and where there is a danger of human impact. Toughened glass is typically four to six times the strength of annealed glass.   Read more on double glazed toughened glass

Double Glazed Windows and Doors are committed to protecting our staff, customers, associates and public from risk and injury associated with working with windows and glass products. Most accidents are preventable, and we provide extensive training for our staff to deal with various situations and armed with knowledge and experience, we are confident they are well prepared for uncertainty. Double Glazed Windows and Doors maintain an effective OH&S plan that not only complies with the law, but also is continuously improved as we try to uphold the highest level of safety that reaches beyond minimum legal requirements.   Continued on the double glazed safety page

Many people have the impression that all silicone gels on the market are the same, but we have found that their properties and, therefore, suitability varies dramatically. Generally, the descriptions of silicone offer little information as to the correct grade and type for a given application, and because of performance variability, there is no one type of silicone sealant that should be used for everything. Using the incorrect silicone or improper use may cause joint failure, contamination of surfaces because of poor application, excessive movement in the sealed joint.   For more information double glazed sealing

or Double Glazing is described as two or more lites of glass spaced apart and hermetically sealed to form a single glazed unit with an air gap between each lite. As the name suggests, the most important function of and IGU is to improve the thermal performance of glass when used in architectural applications. It is common to find two panel of glass and they are therefore also referred to as double glazing units. Triple glazing units are rare but serve their owners well in very cold climates. Insulated glazing may be framed in a sash or frame. IGU made of glass is called insulated glass.   A complete guide for double glazed igunit glass can be found here

Please note that delays by you of delivery of any order of double glazed windows and doors by more than 2 months will not be processed online, and you must speak to your sales representative to make a new arrangement. Please note that you may be required to pay a storage fee for lengthy and/or repeated delays. Failure to advise us of the changes in your availability at least 2 days before the delivery date, may make it difficult for us to make a timely change and if you are a part of multi point delivery, inconvenience other customers.   A complete guide for double glazed change your schedule can be found here

With a changing environment, bushfires have noticably increased their ferocity leaving many families devasted. Take control and protect your home by choosing Upvc Double Glazed Windows and Doors which are non-combustible and self extinguishing. Upvc Double Glazed Windows and Doors are an excellent alternative to wood for those cusotmers who live in bushfire prone areas. In fact, one of the few homes to have survived the Marysville bushfire in Victoria had upvc windows, in addition to the upvc windows, pvc was extensively used in other parts of the home.   Get all the facts on double glazed bushfire resistance